sponge iron flowchart
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sponge iron flowchart

SPONGE IRON PRODUCTION FLOW CHART Raw Material

SPONGE IRON PRODUCTION FLOW CHART Raw Material Feeding to Kiln (Iron Ore, Coal, Dolamite) Rotary Kiln (Conversion of Raw Iron Ore into Sponge Iron) Cooler (Sponge Iron Cooling below 100deg by external Water Cooling) Intermediate Bin Desired Quality (for Blending) Screening in Product House

Sponge iron making process - SlideShare

Nov 09, 2014  Sponge iron making process 1. ALBERTUS SEPTYANTOKO 2712100014 2. IRON ORE • Iron = 65-67 % • SiO2 + Al2O3 = 2-3 % • CaO + MgO = 0,5-1 % • Sulphur = 0,02 % max • Phosphorus = 0,04 % max Chemical Composition • Size = 5-18 mm • Shatter Index = +95 % • Tumbler index = +88 % • Reducibility Index = +94 % • Thermal Degradation Index = 5 % Physical Composition

Sponge Iron - an overview ScienceDirect Topics

DRI, also known as sponge iron, is the product of reducing iron oxide in the form of iron ore and steel plant wastes into metallic iron, below the melting point of iron and typically in the range of 800–1200 °C. Iron oxide is charged into shaft furnace, rotary kiln, or fluidized beds in the form of pellet, iron ore lumps, or fines. The reduction takes place using gaseous reductants (CO + H ...

SPONGE-IRON - Shakambhari Group

Sponge Iron, also known as Direct Reduced Iron is produced from Hematite Iron ore (5 to 18 mm size) by removing the oxygen by direct reduction process using non coking coal as the fuel and reducing agent in Rotary Kiln. Sponge iron is rich in Metallic Iron (Pure Iron) with

sponge iron process

Jul 29, 2010  The carbon content in sponge iron produced by coal based rotay kiln processes are generally low and is in the range og 0.08% to 0.20%.The carbon content in gas based processes can be controllrd to a level of 1.5% to 2.0% based on requirement for steel making. Size Distribution:

production process of a steel plant flowchart

Process Flowchart for Sponge Iron. Plant Process Flow Sheet. The Process Flow Sheet of the proposed Mini Steel Plant is given below. The main feed material would be DRI produced from RHF purchased steel scrap from local source. Read more.

SPONGE IRON PRODUCTION FLOW CHART Raw Material

SPONGE IRON PRODUCTION FLOW CHART Raw Material Feeding to Kiln (Iron Ore, Coal, Dolamite) Rotary Kiln (Conversion of Raw Iron Ore into Sponge Iron) Cooler (Sponge Iron Cooling below 100deg by external Water Cooling) Intermediate Bin Desired Quality (for Blending) Screening in Product House

Sponge iron making process - SlideShare

Sponge iron making process 1. ALBERTUS SEPTYANTOKO 2712100014 2. IRON ORE • Iron = 65-67 % • SiO2 + Al2O3 = 2-3 % • CaO + MgO = 0,5-1 % • Sulphur = 0,02 % max • Phosphorus = 0,04 % max Chemical Composition • Size = 5-18 mm • Shatter Index = +95 % • Tumbler index = +88 % • Reducibility Index = +94 % • Thermal Degradation Index = 5 % Physical Composition

Process Description and flow diagram of Coal Based DRI Plant

Aug 07, 2016  • Sponge iron produced by the process will be the high grade which contains 80% Fe, 12% FeO and 8% gangue material. After separation of sponge iron in the magnetic screen/pulley, the remains are collected as char. Char has good amount of fixed carbon (25% - 30%) and moderate GCV (2500 - 2600 Kcal/Kg).

production process of a steel plant flowchart

Process Flowchart for Sponge Iron. Plant Process Flow Sheet. The Process Flow Sheet of the proposed Mini Steel Plant is given below. The main feed material would be DRI produced from RHF purchased steel scrap from local source. Read more.

Iron ore Processing Flow Chart alberta davidson

Iron ore Processing Flow Chart has a variety pictures that partnered to find out the most recent pictures of Iron ore Processing Flow Chart here, and plus you can get the pictures through our best iron ore processing flow chart collection.Iron ore Processing Flow Chart pictures in here are posted and uploaded by centralvalleybaptist for your iron ore processing flow chart images collection.

A Thesis Submitted for Partial Fulfillment of the Degree ...

Sponge iron, also called Direct-reduced iron (DRI),[2] is produced from direct reduction of iron ore (in the form of lumps, pellets or fines) by a reducing gas produced from natural gas or coal. The reducing gas is a mixture majority of hydrogen (H 2) and carbon monoxide (CO) which

Detailed Project Report

schematic diagram/ flow chart showing the project layout, components of the project etc.) 31 3.5.1 Manufacturing Process of Sponge Iron (DRI) 31 3.5.2 Manufacturing process of Pig Iron through Mini Blast Furnace 37 3.5.3 Process and Process Flow diagram of Iron Ore and other Mineral Ore Beneficaiton Plant 42

Project Report on sponge iron reduction plant ...

Detailed Project Report (DPR) on sponge iron reduction plant Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

flow chart for the production of iron

flowchart on how iron ore extracted ecopub. Flow Chart On Iron Ore flow charts in production of iron from iron ore. flow chart for iron ore production deniseohlson. sponge iron mining technology iron ore operations flowchart direct extraction of nickel and iron from laterite ores using the flowdiagram exploration project production of iron and steel iron ore v active qc nmdc ltd donimalai ...

Presentation steel making - SlideShare

• An induction furnace is an electrical furnace in which the heat is applied by induction heating of metal. Induction furnace capacities range from less than one kilogram to one hundred tonnes capacity and are used to melt iron and steel, copper, aluminium and precious metals. • In EAF and Electric induction furnace sponge iron is used. 12.

Project Report on SPONGE IRON REDUCTION PLANT (STEEL ...

(A) Sponge iron Sponge iron or direct reduced iron is a high quality porous solid-state metallic product that is produced from iron ore (in the form of lumps, pellets or fines) using a reducing gas such as natural gas or coal. It has a slightly higher iron content that makes it better suited for use in an electric arc furnace route of steel making.

Energy survey of the coal based sponge iron industry ...

Sep 01, 2015  Sponge iron is a metallic mass with honeycomb structure. It is produced by direct reduction of iron ore in the presence of coal and air. Since last few years, sponge iron has emerged as an alternate raw material for steel making. The Indian Government has recognized sponge iron as a vital sector for growth of Indian steel industries.

Flowchart For Iron Ore To Steel Bar - greenrevolution

TMT Bars. Billet. Sponge Iron. Read more. iron to steel process flow chart - Gold Ore Crusher... most of Cliffs Natural Resources' sales come from its iron ore mining ... scrap, steel turnings, and cast iron ... to iron to steel process flow chart. ... pictures of gold mining process flow chart. iron ore mining process flow chart australia,iron ...

Soldering Process in Electronics - Hand Soldering ...

Hand Soldering in Electronics. Hand soldering is done for thru-hole electronic components using soldering iron or soldering station. Hand soldering is not meant for mass production. It is generally done for repairing and repair of rejected PCBs during mass production or for repairing of faulty Printed Circuit Boards after using electronic products for a long time.

flow chart of iron processing

sponge iron manufacturing process - Basai Steels Pvt Ltd. The reduction process is carried out in a rotary kiln ... price of iron ore mining process flow chart Iron Ore Mining Process Flow Chart – SBM crusher machinery the relationship between iron ore mining and iron ore grade. Iron

(PDF) i) Direct Reduced Iron: Production

DRI or sponge iron refers to porous iron produced by the. DR process. The DR process is a solid-state reaction pro-cess (i.e., solid–solid or solid–gas reaction) in which.

Iron ore Processing Flow Chart alberta davidson

Iron ore Processing Flow Chart has a variety pictures that partnered to find out the most recent pictures of Iron ore Processing Flow Chart here, and plus you can get the pictures through our best iron ore processing flow chart collection.Iron ore Processing Flow Chart pictures in here are posted and uploaded by centralvalleybaptist for your iron ore processing flow chart images collection.

SPONGE IRON – Supershakti

Sponge Iron. Direct-reduced iron (DRI), also called sponge iron, is produced from direct reduction of iron ore (in the form of lumps, pellets or fines) by a reducing gas produced from natural gas or coal. The reducing gas is a mixture, the majority of which is hydrogen (H2) and carbon monoxide (CO) which act as reducing agents.

Flowchart For Iron Ore To Steel Bar - greenrevolution

TMT Bars. Billet. Sponge Iron. Read more. iron to steel process flow chart - Gold Ore Crusher... most of Cliffs Natural Resources' sales come from its iron ore mining ... scrap, steel turnings, and cast iron ... to iron to steel process flow chart. ... pictures of gold mining process flow chart. iron ore mining process flow chart australia,iron ...

Project Report on SPONGE IRON REDUCTION PLANT (STEEL ...

(A) Sponge iron Sponge iron or direct reduced iron is a high quality porous solid-state metallic product that is produced from iron ore (in the form of lumps, pellets or fines) using a reducing gas such as natural gas or coal. It has a slightly higher iron content that makes it better suited for use in an electric arc furnace route of steel making.

flow chart for the production of iron

flowchart on how iron ore extracted ecopub. Flow Chart On Iron Ore flow charts in production of iron from iron ore. flow chart for iron ore production deniseohlson. sponge iron mining technology iron ore operations flowchart direct extraction of nickel and iron from laterite ores using the flowdiagram exploration project production of iron and steel iron ore v active qc nmdc ltd donimalai ...

Mahendra Sponge and Power Limited

Presently, most of the coal based sponge iron plants in India uses iron ore lumps. The requirement is generally 1.8 t/ t of sponge iron. This high requirement is mainly due to the fines generated in handling the purchased ore from the source to the plant. This reduces the

Presentation steel making - SlideShare

• An induction furnace is an electrical furnace in which the heat is applied by induction heating of metal. Induction furnace capacities range from less than one kilogram to one hundred tonnes capacity and are used to melt iron and steel, copper, aluminium and precious metals. • In EAF and Electric induction furnace sponge iron is used. 12.

Soldering Process in Electronics - Hand Soldering ...

Hand Soldering in Electronics. Hand soldering is done for thru-hole electronic components using soldering iron or soldering station. Hand soldering is not meant for mass production. It is generally done for repairing and repair of rejected PCBs during mass production or for repairing of faulty Printed Circuit Boards after using electronic products for a long time.

sponge iron process: 2010

Jul 29, 2010  Mean Particle Size: In general sized iron ore of 5-18mm is used in the process of manufacture of sponge iron on all types of rotary kiln with +16mm not exceeding 15-20%.The mean particle size of iron ore shall be restricted to 11mm in order to achieve uniform Fe metallic of all grain size fraction of the product.

flow chart for mining iron ore australia

flowchart of the mining of an ore and the extraction of metal. Iron ore mining extraction staff process flow chart iron ore mining process flow chart,used iron ore crushing and iron ore processing plant works the first physical treating part generally, iron ore processingsep , faculty, staff, current students go insidemines a flowchart of courses can be found by using the links on the right side

Rotary Kiln Shredded Tires Manufacturer from Delhi

Iron Ore: Lump iron ore in the size range of 5-20mm can be used in all coal based rotary kiln processes. In gas based processes 70% iron ore pellets and 30% lump iron ore of 10-30mm are being used. In general high grade iron ore of 65% minimum Fe (total) with less decrepitating characteristics is preferred for use in rotary kiln.

Steel making process – ArcelorMittal

In the former process, iron ore is the main raw material. In an electric furnace, scrap iron is used and occasionally also sponge iron. Sponge is an intermediate product, which is produced from iron ore by means of direct reduction (= DRI or directly reduced iron) and that is then further reduced and smelted in an electric furnace.

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